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Precision Tool & Die Making Services

From complete stamping die sets to custom jigs and fixtures, Sundi MFG provides expert tool and die making services for mass production. We specialize in complex progressive tools, multi-stage dies, and precision inspection gauges engineered to deliver absolute batch consistency for high-volume industrial manufacturing.

  • Complete Tooling Sets: Production-ready progressive & stage dies

  • Custom Jigs & Fixtures: Precision workholding for automated production.

  • High-Speed Optimization: Engineered for continuous high-SPM stamping

  • Micro-Precision Control: Strict die clearances ensuring flawless forming and zero-burr edges

  • In-House Tool Trials: Full strip sampling and FAI reports before shipment

Precision tool and die making and assembly process.

Precision Tool & Die Making Demands Strict Process Control

Manufacturing a complete stamping die goes far beyond simple machining. The real challenge lies in designing an optimal strip layout, controlling micro-clearances, and ensuring stable material feeding during high-speed continuous production.

At Sundi MFG, we don’t just assemble metal plates. Before cutting any steel, our engineering team thoroughly evaluates the die structure, tonnage requirements, and material selection (incorporating premium tungsten carbide for high-wear areas) to prevent premature wear and tool failure.

To guarantee flawless stamping performance, we integrate advanced wire EDM, profile grinding, and CNC machining. Most importantly, every complete die set undergoes meticulous hand-fitting by our master diemakers and rigorous in-house press trials to verify the sample strips before shipping.

Explore Our Tool & Die Portfolio

At Sundi MFG, our advanced toolmaking capabilities translate into high-performance physical assets for your production line. Select a category below to explore our specific tooling products, technical specifications, and manufacturing galleries.

Stamping Dies

High-speed progressive dies, stage dies, and semiconductor lead frame tooling engineered for multi-million stroke lifespans.

Die & Mold Components

High-precision punches, die inserts, guide components, and custom wear parts manufactured to extend tool life in rigorous stamping and molding applications.

Custom Jigs & Fixtures

Precision workholding solutions and inspection gauges designed to optimize your automated assembly and CNC machining processes.

Precision Tooling & Machining Capacity

Equipped with a comprehensive lineup of advanced CNC machining centers, precision wire EDM, and optical profile grinders, our facility supports everything from custom tooling parts to complete progressive die sets, maintaining micro-level machining quality across every project.

  • Advanced Wire EDM & CNC Machining

    Leveraging high-precision wire EDM and advanced CNC centers to machine complex die cavities, intricate punch profiles, and robust tooling plates with exceptional accuracy.

  • Optical Profile & Surface Grinding

    Housing advanced optical profile grinders (PG) and surface grinders to deliver complex carbide contours, sharp internal corners, and absolute flatness on critical tool components.

  • In-House Assembly & Press Trials

    Dedicated assembly stations manned by master diemakers, paired with in-house stamping presses to conduct rigorous tool trials and strip sampling before final delivery.

  • Rigorous Quality Inspection

    Guaranteeing extreme precision and strict tolerances using industry-leading Coordinate Measuring Machines (CMMs) and high-resolution optical profile projectors.

Amada optical profile grinding (PG) machine for complex carbide punch contours.
Experienced toolmaker assembling precision progressive die plates and custom tooling parts.
Zeiss Coordinate Measuring Machine (CMM) conducting rigorous quality inspection for tight tolerances.

Why We Provide Engineer-Reviewed Quotes

Custom tool and die manufacturing depends heavily on part complexity, strip layout design, required tolerances, and core material selection. That is why we do not rely on automatic online pricing algorithms. Every 2D/3D drawing is carefully reviewed by our engineering team before quotation, ensuring we provide you with the most accurate price, realistic lead time, and an optimized tooling plan.

Our Ordering Process

We are a direct-to-factory manufacturer, not a brokered quote platform. Every component is engineered, machined, and inspected in-house at Sundi. This ensures complete control over technical precision, production lead times, and data security from your initial drawing to final delivery.

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Send RFQ

Submit your 2D/3D CAD models and technical specifications via our secure online form or direct email.

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Review & Quote

Our technical team evaluates your drawings for manufacturability and provides a detailed, data-driven quotation within 12 hours.

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Confirm Order

Finalize technical parameters, confirm tolerances, and lock in the production schedule prior to contract sign-off.

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Production

CAM programming is executed, and production begins across our specialized CNC, EDM, or stamping lines.

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Quality Inspection

In-process dimensional checks and a comprehensive final inspection ensure all parts meet specified tolerances before leaving the floor.

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Packaging & Shipping

Components are meticulously packed using dedicated protective materials to prevent transit damage and shipped globally.

Tool & Die Making FAQs

What drawing formats do you accept for tool and die quoting?

Please provide 3D models (STEP, IGES, X_T) for the overall structure, along with 2D drawings (PDF, DXF/DWG) specifying critical tolerances, material grades, and surface finish requirements.

We currently focus exclusively on engineering and building complete metal stamping dies. However, we do manufacture high-precision custom mold components for the plastic injection industry, such as custom ejector pins, core pins, and precision cavity inserts.

Depending on the selected core materials (such as premium Tungsten Carbide) and stamping conditions, our high-speed progressive dies are engineered to deliver millions to tens of millions of strokes with proper routine maintenance and regrinding.

Absolutely. We securely archive all your tooling designs. Whenever you need replacement punches, die inserts, or guide components, we can quickly machine and ship them to minimize your production downtime.

Designing, manufacturing, assembling, and testing a complete progressive die typically takes 4 to 6 weeks, depending on the part’s complexity, station count, and required press trials.

Start Your Project Now?

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